Naselo Consulting Limited was commissioned to perform a comprehensive structural and mechanical integrity audit of a 50MW gas-fired power generation facility. Our team deployed advanced Non-Destructive Testing (NDT) and thermal imaging diagnostics to evaluate the condition of primary turbines and secondary cooling systems. During the audit, we identified significant metallurgical fatigue in the high-pressure steam lines that had bypassed previous routine inspections. We provided the client with a detailed, data-validated remedial roadmap and a 5-year predictive maintenance framework. This project not only averted a potential catastrophic failure but also resulted in a measurable 15% reduction in unplanned downtime, ensuring the facility’s total compliance with national energy safety standards and ISO 55001 asset management protocols.